Passionate military enthusiast Dan Kunert and seasoned military equipment expert Barry Ohello sit down for an in-depth discussion of one of the most important pieces of modern tactical gear: About tactical helmets/military helmets. From its history and materials to its protective capabilities and advanced features, this conversation delves into every key aspect of the tactical helmet.
Whether you are a soldier, a law enforcement officer, or an outdoor adventurer, it is critical to understand the uses, types, and evolution of tactical helmets. Join Dan and Barry as they explore the answers to ten key questions, providing insights and expertise that shed light on this indispensable piece of protective gear.
10 things you need to know about tactical helmets: an expert discussion.
1: What is a Tactical Helmet Used For?
Dan Kunert: Hi, Barry, I know you are an expert on military equipment and I'd like to ask you some questions about tactical helmets.I've always wondered—what exactly is a tactical helmet used for? Is it just about head protection?
Barry Ohello: Great question, Dan. While head protection is the primary purpose, tactical helmets serve multiple roles. they are designed to shield against ballistic threats, impacts, and debris in military, law enforcement, and high-risk outdoor operations. But beyond protection, they are also platforms for mounting essential accessories—things like night vision devices, communication headsets, cameras, and flashlights.
Dan Kunert: So they are kind of like multifunctional tools for the head?
Barry Ohello: Exactly! Modern tactical helmets balance durability, comfort, and functionality, often featuring adjustable straps, padding systems, and lightweight materials. they are essential for maintaining situational awareness in complex missions.
2: Can Tactical Helmets Stop Bullets?
Dan Kunert: Can these helmets actually stop bullets, or is that just Hollywood hype?
Barry Ohello: They can stop certain bullets, but it depends on the helmet's ballistic rating and the caliber of the ammunition. Most modern tactical helmets, like NIJ Level IIIA-rated ones, are designed to stop handgun rounds, such as .44 Magnum and 9mm bullets.
Dan Kunert: What about rifle rounds?
Barry Ohello: Generally, no. These ballistic helmets are primarily intended to protect against shrapnel, fragmentation, and blunt force trauma. Some advanced models offer limited rifle protection, but there's usually a trade-off in weight and mobility.
3: What Are the Different Types of Tactical Helmets?
Dan Kunert: Barry, are all tactical helmets the same, or are there different types?
Barry Ohello: There are three main types, Dan: PASGT, MICH/ACH, and High-Cut Helmets. PASGT helmets are older, made from Kevlar, and offer full head protection but are heavier. MICH/ACH helmets are lighter, modular, and compatible with modern accessories. High-Cut Helmets are designed for special operations—they have cut-out sides for communication devices.
You can take a look at this tactical helmet types picture (offered by Ballistika )and table and you will understand.
Helmet Type | Description | Key Features |
PASGT (Personnel Armor System for Ground Troops) | Standard U.S. military helmet used from the 1980s to early 2000s. | Made from Kevlar, good ballistic protection, limited accessory mounts. |
MICH (Modular Integrated Communications Helmet) | Designed for better communication equipment integration and comfort. | Improved padding, reduced weight, compatible with communication headsets. |
ACH (Advanced Combat Helmet) | Upgrade to the MICH with enhanced ballistic protection. | Lightweight, advanced padding, improved coverage. |
FAST (Future Assault Shell Technology) | Lightweight helmet designed for special operations forces. | High-cut design, accessory rails, NVG mount, advanced ballistic materials. |
High-Cut Helmets | Designed for mobility and integration of communication equipment. | Lightweight, ear clearance, accessory rail mounts. |
Low-Cut Helmets | Offers maximum head coverage and protection. | Enhanced ballistic coverage, reduced compatibility with communication gear. |
Bump Helmets | Non-ballistic, designed for impact protection. | Lightweight, accessory rails, NVG mount, ventilation for comfort. |
Dan Kunert: So, each type serves a specific purpose?
Barry Ohello: Exactly. Different operational needs call for different helmet designs, balancing protection, weight, and functionality.
4: What Materials Are Tactical Helmets Made From?
Dan Kunert: What are these helmets actually made of?
Barry Ohello: Good question. The most common materials are Kevlar, UHMWPE (Ultra-High Molecular Weight Polyethylene), and carbon fiber composites. Kevlar is strong and heat-resistant, UHMWPE is even lighter and offers excellent ballistic protection, and carbon fiber ensures durability and rigidity.
Dan Kunert: So each material has its own strengths?
Barry Ohello: Precisely. The choice depends on the mission requirements—whether the priority is weight, protection, or durability.
5: What Level of Ballistic Protection Do I Need?
Dan Kunert: Barry, how do you decide the level of ballistic protection you need in a helmet?
Barry Ohello: It depends on your operational risks. Most tactical helmets are NIJ Level IIIA, which protects against handgun rounds up to .44 Magnum. For higher threats, some advanced helmets offer rifle-rated protection, but they are heavier.
Dan Kunert: So law enforcement might need Level IIIA, but military units in combat zones might need more?
Barry Ohello: Exactly. You also have to factor in weight, comfort, and accessory compatibility.
6: What Are the Key Features to Consider?
Dan Kunert: When buying a tactical ballistic helmet, what features should someone prioritize?
Barry Ohello: Great question. First, ballistic protection level. Then, material—Kevlar or UHMWPE for lightweight strength. Weight is critical for reducing fatigue, and fit is equally important. Look for adjustable chin straps and padded liners.
Dan Kunert: And attachments for accessories?
Barry Ohello: Absolutely. Features like rail systems, NVG mounts, and ventilation systems are vital for adaptability and comfort.
7: How Do I Choose the Right Size and Fit?
Dan Kunert: Getting the right fit must be crucial. How do you ensure a helmet fits properly?
Barry Ohello: Start by measuring your head circumference just above your eyebrows and compare it to the sizing chart. Once you have the right size, adjust the chin strap, padding, and suspension system.
Dan Kunert: So, no wobbling or tight spots?
Barry Ohello: Exactly. The helmet should sit level on your head and feel secure without being overly tight.
8: What Accessories Can Be Attached to a Military Helmet?
Dan Kunert: Barry, what kind of gear can you attach to these helmets?
Barry Ohello: Plenty, Dan. Night vision goggles (NVGs), cameras, and communication headsets are the most common. You can also add tactical lights, face shields, and visor mounts.
Dan Kunert: What about customization?
Barry Ohello: Velcro panels let you add patches, and rail systems allow for tools like IR strobes or counterweights. Tactical helmets are like Swiss Army knives for your head.
9: What Are the Best Brands of Tactical Helmets?
Dan Kunert: Which brands should someone look at if they want a reliable tactical helmet?
Barry Ohello: Ops-Core is top-notch for advanced designs and ballistic protection. Team Wendy focuses on comfort and suspension systems. Avon Protection is known for durability, and MTEK makes lightweight, high-performance helmets. You aslo can try Chinese tactical brand Lupu Tactical.
Dan Kunert: So it depends on whether your focus is comfort, modularity, or protection?
Barry Ohello: Exactly. Each brand excels in different aspects, so it is about matching your needs.
10: The Historical Evolution of Tactical Helmets
Dan Kunert: Tactical helmets have come a long way, haven't they?
Barry Ohello: Oh, absolutely. In ancient times, helmets like the Roman Galea protected against swords and arrows. World War I introduced steel helmets, like the Brodie Helmet, to counter shrapnel. By World War II, we saw the iconic M1 Helmet.
Dan Kunert: And then Kevlar came into play?
Barry Ohello: Exactly. The PASGT helmet was the first Kevlar design. Today, modern helmets like the FAST and ACH integrate advanced materials and modular systems for maximum efficiency. This is a table about the evolution of tactical helmets. You can look at it.
Era/Time Period | Helmet Model | Material | Key Features | Significance |
WWI (1914–1918) | Brodie Helmet (UK) | Steel | Simple bowl shape, basic protection from shrapnel. | First widespread military helmet use. |
WWII (1939–1945) | M1 Helmet (USA) | Steel | Two-piece design, better coverage, adjustable liner. | Iconic helmet used by U.S. forces. |
1980s | PASGT Helmet (USA) | Kevlar | Improved ballistic protection, nylon chinstrap. | First widespread use of Kevlar helmets. |
2000s | MICH Helmet (USA) | Advanced Kevlar | Lighter weight, compatible with communication headsets. | Enhanced comfort and versatility. |
2003 | ACH Helmet (USA) | Kevlar | Better ballistic protection, improved suspension system. | Standard issue for U.S. Army troops. |
2010s–Present | FAST Helmet (USA) | Advanced composites | High-cut design, accessory rails, NVG mounts. | Optimized for special operations and modular accessories. |
Present Day | Bump Helmets | Polycarbonate/Plastic | Non-ballistic, lightweight, accessory integration. | Designed for non-combat scenarios and training. |
Dan Kunert: it is incredible how far they’ve evolved.
Barry Ohello: Absolutely, Dan. Each generation reflects the needs of its time, and today’s helmets are engineering marvels.
Dan Kunert:Thank you so much for sharing this knowledge about tactical helmets with me today!
Barry Ohello:It is my pleasure. I hope this knowledge is useful to you.